Sheet Metal Fabrication in Huntsville, Alabama
Our sheet metal fabrication, in Huntsville , Alabama, makes quality components for your needs.
Provide Sheet Metal Fabrication in Huntsville, Alabama
RuiYi
Welcome to RuiYi, your premier manufacturing service provider specializing in a wide range of rapid prototyping services. With a focus on sheet metal fabrication, CNC machining, vacuum casting, 3D printing, and other prototyping techniques, we are dedicated to bringing your innovative ideas to life with precision and efficiency. Our team of experienced professionals utilizes cutting-edge technology and state-of-the-art equipment to deliver top-quality prototypes that meet your specific requirements and exceed your expectations. From concept to finished product, we are committed to providing you with the highest level of service and expertise to ensure that your project is completed on time and within budget. Whether you are in need of a single prototype or high-volume production, RuiYi has the capabilities and expertise to handle all of your prototyping needs. Contact us today to learn more about how we can help you turn your ideas into reality with our comprehensive rapid prototyping services.
100 million+
Annually Turnover
1500+
Customers Server Annual
200+
Manufacturing Facilities
MOQ 1
3-day Delivery
Sheet Meta Fabrication Services for Custom Parts
Select RuiYi's online sheet metal fabrication services to produce customized sheet metal components, whether they are intricate prototypes in {low quantities|Small batches|Limited quantities|Few in number| or Extensive, Bulk productions. Our local sheet metal producers and skilled engineers, utilizing a Variety of components and manufacturing processes, ensure meticulous conformity with specifications and Strict quality management for each and every component.
Laser Cutting
Laser cutting employs a concentrated laser beam to slice, inscribe, or carve materials by either vaporizing or melting them. As a result, it achieves precise edges and designs that align with the designer's requirements.
- Kerf (slit size)：About 0.5 mm (0.02 in.)
- Laser Sources：CO2 and fiber lasers. Up to 10 kW.
- Lead Time：5-7 days
Plasma Cutting
Sheet metal is a cost-saving option for making panels, boxes, and cases for various products. We create enclosures in all styles with plasma cutting, like rackmounts, "U" & "L" shapes, consoles, and consolets.
- Kerf (slit size)：Approximately 0.50"
- Min Feature Size：2X thickness with 1.000"
- Minimum Recommend Part Size：1.000"
Bending
The shaping of a thin metal sheet into various forms is accomplished through the application of force during the bending process. Moreover, the metal's thickness can vary, allowing for flexibility in design and functionality.
- Metal Bending Forces：Up to 1000 tons
- Bend to edge/hole, single surface：+/- 0.254 mm
- Lead Time：5 days or more
Sheet Metal Fabrication Processes
Delve into the unique merits associated with various sheet metal processing techniques in order to find out the optimal match when ordering for bespoke metal fabrication parts.
Design parts drawing
Design and create a parts drawing for sheet metal components, referred to as a three-dimensional view, which serves the purpose of illustrating the structure of sheet metal parts through drawings.
Cutting
Key sheet metal cutting methods:
a. Shearing & punching for size & shape.
b. Punch blanking for efficiency.
c. NC blanking with CNC.
d. Laser cutting.
Flanging and tapping
Flanging (not drilling) involves enlarging a small hole and tapping it for strength and anti-slip. It's suitable for thin plates. Thicker plates can be tapped directly without flanging.
Punch processing
Punch processing includes punching, corner cutting, blanking, convex bulging, tearing, and drilling, requiring corresponding molds. Convex bulges need convex molds, and tearing needs tear molds.
Pressure riveting
Our factory frequently employs pressure riveting for studs, nuts, screws, etc., utilizing punches or hydraulic machines for secure attachment to sheet metal parts, achieving superior quality and strength.
Bending
Bending entails folding 2D parts into 3D using a folding machine and molds, following a sequence. The key is to bend first without blocking subsequent cuts, preventing interference and back-folding.
Surface treatment
Surface treatments include phosphate, electroplated zinc, chromate, baking paint, and oxidation. Choices depend on material (cold-rolled, aluminum) and customer needs, enhancing protection and paint adhesion.
Assemble
Assembly combines parts into a complete item, requiring material protection to avoid scratches that could cause rework, wasting time and raising costs. Special attention to material protection is essential.
Sheet Metal Solutions
Sheet Metal Solutions offers excellent fabricationservices, expert in detailed prototypes and mass production. Our swift, reasonably priced, and versatile services ensure top-notch products suited to your individual needs.
Rapid Prototyping
Acquire premium sheet metal prototypes in just 3 business days. This swift and budget-friendly service, devoid of any minimum order limits, facilitates efficient design verification and cuts costs, enabling smoother product revisions.
Low Volume Fabrication
Perfect for transitioning to full-scale production or accommodating small-batch needs, our flexible low-volume sheet metal service adapts to your schedule, guaranteeing timely delivery with outstanding quality consistency.
High-volume Production
Our comprehensive, cutting-edge service offers swift and accurate high-volume sheet metal manufacturing, encompassing finishing and assembly, adhering to your specifications while reducing both time and costs for bulk orders.
Sheet Metal Fabrication Materials
Aluminum
Copper
Stainless Steel
Cold Rolled Sheets
Hot Rolled Sheets
Hot-dip galvanization Sheet
Aluminum
Material Properties:
Lightweight with a metallic white luster, the material is prone to surface scratching. Therefore, a PVC protective film is often applied to protect it. It offers excellent durability and strong corrosion resistance.
Surface Treatment:
Common treatments include sandblasting, wire drawing, or polishing, typically followed by anodic or chromate oxidation for enhanced performance and aesthetics.
Copper
Features:
Copper: Known for its excellent electrical and thermal conductivity, copper also offers good processability, strong fusion properties, corrosion resistance, and weatherability. With its metallic red luster, it is ideal for use in the electrical and chemical industries.
Brass: Brass is highly ductile and easy to process, making it ideal for plating applications. It is commonly used in manufacturing wiring equipment, instrument panels, bullet casings, and more.
Stainless Steel
Features:
The general tolerance of the material thickness +0, -0.08, that is, the plate thickness of 2.0mm measured may only be 1.92mm.
The measurement of material thickness should be used a micrometer (micrometer), do not use cursor calipers.
Cold Rolled Sheets
Features:
The general tolerance for material thickness is +0, -0.08, meaning that a plate with a nominal thickness of 2.0mm may actually measure only 1.92mm. To prevent rusting, a light coating of anti-rust oil can be applied to the surface of the workpiece after processing, or the workpiece can be covered with oil cloth for protection.Hot Rolled Sheets
Features:
The material has a black or gray luster, with a surface that is not easily scratched. However, it is prone to rust spots, which must be carefully removed during processing. This material is not suitable for electroplating, including processes like colorful zinc plating, white zinc plating, nickel plating, or tin plating.Hot-dip galvanization Sheet
Features:
White metallic luster, patterned, not easy to rust on the surface, but will produce white rust spots due to corrosion. Generally do not do surface treatment. Can not do plating (colorful zinc plating, white zinc plating, nickel plating, tin plating)As Machined
Anodizing
Polishing
Sand Blasting
Tumbling
Electropolish
Alodine
Passivation
Brushed Finish
Powder Coating
Electroplating
Black Oxidize
Quality Control
Our company have a well-established quality assurance framework and a team of skilled technician who diligently oversee every aspect of our product manufacturing process – from acquiring excellent raw ingredients to delivering excellent finished goods that encompass metals and plastics. To keep our devotion to excellence, we extensively utilize advanced testing technology to assess key parameters at every stage of production meticulously.
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FAQ
In Huntsville, Alabama, our company specializes in providing a wide range of sheet metal fabrication services to meet the needs of our clients. Some of the key types of fabrication we offer include laser cutting, shearing, punching, bending, welding, and finishing. Our state-of-the-art equipment and highly skilled team allow us to handle projects of varying complexities and sizes with precision and efficiency. Whether you need custom prototypes, small batch production, or large-scale manufacturing, we have the capabilities to deliver high-quality sheet metal components that meet your specifications. Our commitment to quality craftsmanship, attention to detail, and on-time delivery make us a trusted partner for companies in industries such as aerospace, automotive, defense, and electronics. Contact us today to discuss how our sheet metal fabrication services can help bring your projects to life in Huntsville, Alabama.
The delivery time for the fabricated metal item you ordered in Huntsville, Alabama can vary depending on several factors. Typically, the processing and manufacturing of the metal item may take 1-2 weeks, depending on the complexity of the design and the workload of the fabricator. After the fabrication process is completed, the shipping time also plays a crucial role in how fast you will receive the item. If the fabricator is local to Huntsville, the shipping time may be shorter compared to if the item is being shipped from a different state or country. It is advisable to communicate with the fabricator regarding the estimated delivery time and any specific delivery requirements you may have. Overall, while it is difficult to provide an exact timeframe, the average delivery time for a fabricated metal item in Huntsville, Alabama is around 2-4 weeks.
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Yes, our design firm proudly provides design services for clients in Huntsville, Alabama. With a team of experienced and talented designers, we offer a wide range of design services to meet our clients’ needs and exceed their expectations. Whether you are looking for branding and logo design, website design, or graphic design services, we have the expertise to deliver exceptional results. Our collaborative approach ensures that we work closely with our clients to understand their vision and bring it to life through innovative and creative design solutions. We are dedicated to providing top-notch design services that help our clients stand out in a competitive market and achieve their business goals. Contact us today to learn more about how we can help you with your design needs in Huntsville, Alabama.
Yes, we have the capability to take on mass volume projects in Huntsville, Alabama. Our team is well-equipped and experienced in handling large-scale projects efficiently and effectively. With a proven track record of successfully completing numerous projects of varying sizes and complexities, we have the expertise and resources to handle the demands of mass volume projects. Our team is dedicated to providing top-quality work while meeting strict deadlines and staying within budget. We understand the importance of effective project management and communication, and we pride ourselves on our ability to deliver excellent results while maintaining open lines of communication with our clients. Rest assured, you can trust us to handle your mass volume projects in Huntsville, Alabama with professionalism and expertise.
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Quality control is an essential aspect of sheet metal fabrication. At our company, we have implemented a rigorous quality control process to ensure that all fabricated sheet metal products meet the highest standards of excellence. Our process begins with thorough inspections of raw materials to ensure they meet required specifications. Throughout the fabrication process, we conduct in-process inspections to identify and address any issues that may arise. Once the sheet metal product is completed, it undergoes a final inspection to verify accuracy, quality, and adherence to customer specifications. Our quality control team utilizes advanced technology and equipment to perform precise measurements and tests to guarantee the integrity of the final product. By adhering to strict quality control processes, we are able to consistently deliver sheet metal products that meet or exceed customer expectations.
To initiate with our company’s services in Huntsville, Alabama, we have a simple and efficient process in place. The first step is to visit our website and explore the services we offer in your area. Once you have identified the service that best fits your needs, you can either give us a call or fill out the contact form on our website. Our friendly customer service team will be happy to assist you and provide all the necessary information to get started. From there, we will work with you to schedule a consultation or appointment to further discuss your specific requirements and create a customized plan to meet your needs. We understand the importance of providing exceptional service and will ensure that your experience with our company is seamless from start to finish. Thank you for considering our services in Huntsville, Alabama.
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Our firm’s offerings in Huntsville, Alabama vary in terms of charges, depending on the specific services and packages that each client requires. We strive to provide our clients with cost-effective solutions that meet their needs and budget requirements. Our team of skilled professionals works diligently to offer competitive pricing while delivering high-quality services and exceptional results. We understand the importance of transparent pricing and ensure that our clients are aware of all fees and charges upfront, with no hidden costs. Whether you are looking for consulting services, project management, or any other services we offer, we are committed to providing you with a clear understanding of the charges involved. Feel free to reach out to us for more information on our firm’s pricing structure and how we can help you achieve your business goals in Huntsville, Alabama.